Which bearing is used for high speed

NOVEMBER 02, 2022

Bearing is a mechanical device that uses the principle of rolling friction to support and position moving parts. In the simplest case, bearings are just lubricated surfaces that reduce friction. They are made of metal, polymers or ceramics.

There are many types of bearings, and they have different applications. Some bearings are better suited for high speed applications than others.

Tapered Roller Bearings

Tapered roller bearings are designed for high speeds and heavy loads. They are ideal for applications such as industrial machinery, construction equipment and mining equipment.

These bearings feature tapered inner and outer rings with a conical raceway on the inner ring and a cylindrical raceway on the outer ring. The tapered design allows axial displacement of the shaft under load while allowing the shaft to rotate freely.The cylindrical raceway prevents relative rotation between the inner ring and outer ring, which helps to prevent grease leakage. This design also improves bearing capacity by reducing heat generation and friction between mating surfaces.

Tapered roller bearings are used to support radial load and axial load. They can support high speed, but the highest speed is not as high as spherical roller bearings.

The main advantages of tapered roller bearings: Tapered rollers and cages are made of steel and have a large diameter. The size can reach up to about 2 meters, which makes it easy for installation and maintenance. The bearing has a higher load capacity than other types of bearings with the same size, so it is widely used in industrial applications for heavy machinery.

The main disadvantage of tapered roller bearings: Its running clearance is relatively large, which means that it needs to be lubricated under high speed conditions or when it is used in dirty environments.

Spherical roller bearings

Spherical roller bearings are designed for high speed applications. They have a larger contact angle and thinner raceway walls than other types of bearings, which help them to run smoothly at high speeds. They also have a spherical outer ring that reduces friction and vibration.

The spherical outer ring is usually made of steel or brass, with an inner ring made of either steel or cast iron. Steel balls are placed between both rings to form the rolling elements. The number of balls in each set can vary depending on the application, but most bearings have between two and twelve sets of rollers per bearing.

The major advantage of spherical roller bearings is their ability to withstand high operating speeds without experiencing excessive wear or damage from vibrations. This makes them ideal for use in machines such as electric motors, engines, pumps and centrifugal fans.

They are also used in machinery that requires a large load capacity and high speeds, such as automobiles and aircraft engines. The bearings are designed to withstand high speeds and heavy vibrations. They are fitted with an internal lubricating system that keeps the shafts well lubricated at all times without the need for additional lubrication by the user.

Deep groove ball bearings

Deep groove ball bearings are often used in high-speed applications, such as fans, compressors and turbines. The balls are secured by two deep grooves that extend completely around the inner and outer ring raceways. A cage is provided for each row of balls to prevent them from dropping out of the races should damage occur to the races or housing. These bearings are available with a variety of seals to suit different applications.

Deep groove ball bearings can be used in many applications where radial loads are expected. They can accommodate axial loads up to 1,500 N (150 kgf). Special designs are available for higher axial loads and for high speeds up to 20 000 rpm.

Cylindrical Roller Bearings

Cylindrical roller bearings are typically used at high speeds and high load. They are very similar in construction to deep groove ball bearings, but instead of rolling elements, they have cylindrical rollers that provide the bearing function. The rollers are attached to the outer and inner rings by means of a cage. The inner ring of the bearing has axial grooves for guiding the rollers along their axes. The outer ring carries flanges, which support the shaft in a condition where it is free to rotate about its axis.

The main advantage of cylindrical roller bearings over ball bearings is that they can handle higher operating speeds due to reduced friction between the bearing rings. This makes them ideal for applications like fans and engines where high speeds are needed.

However, they do have some disadvantages compared to ball bearings:

They are less tolerant of misalignment than ball bearings; this is because all of the rollers must be parallel with each other in order for them to rotate smoothly. If there is even a slight misalignment, then it will cause significant friction between the rolling elements and raceways which leads to premature failure of the bearing.

Angular contact ball bearings

Angular contact ball bearings are the most widely used type of rolling bearings. They are a good choice for applications where high speeds are required, or when a combination of high stiffness and low friction is desired. Angular contact ball bearings have raceways that contact each other in an angle, so they can accommodate angular misalignment or shaft deflection without binding. The angular contact ball bearing is made up of an outer ring and an inner ring that are separated by at least two rows of balls and/or rollers.

Angular contact ball bearings can accommodate both radial and axial loads. They provide higher load carrying capacity than self-aligning ball bearings due to their larger surface area and their greater number of rolling elements. They also provide higher stiffness than regular angular contact ball bearings because they have less rolling element deflection under load.

Ball bearing

In general, ball bearings are used for high speed applications. They are designed to run at higher speeds than regular roller bearings.

Ball bearings are made of hardened steel balls that roll in a precision-ground raceway. The raceway may be formed as an integral part of the bearing (as in deep groove ball bearings), or it may be an outer ring which fits into an inner ring (as in needle roller bearings).

The main disadvantage of ball bearings is that they are more sensitive to contamination than other types of bearing.

The first consideration when deciding on the type of bearing to employ is whether you need high speed or low speed. High speed is a relative term, but typically it means an application that spins at 20,000 - 50,000 rpm and above. Low speed refers to anything below 3,000 rpm.